The particulars of Durgapur Steel Plant's organization, functions and duties

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1. Particulars of Durgapur Steel Plant, Organization, Functions and Duties

Durgapur Steel Plant is one of the five integrated steel plants of Steel Authority of India Limited (SAIL). It was set up with British collaboration in 1959 with 1 Million Tonne per Annum (MTPA) crude steel production capacity. The first ingot was cast from erstwhile Steel Melting Shop on 24.04.1960. The capacity subsequently expanded to 1.6 MTPA crude steel during 1967-1969. In mid-nineties, modernisation and expansion of the plant were carried out.. Several facilities were included during this phase and later also. Recently, another phase of modernisation has been completed. The present capacity of the plant is:

  • Hot Metal : 2.4 MTPA
  • Crude Stee : 2.2 MTPA
  • Saleable Steel : 2.12 MTPA

DSP is accredited to various management systems like ISO 9001: 2015 for Quality Management System (QMS), ISO 14001: 2015 for Environment Management System (EMS), OHSAS 18001: 2007 for Occupational Health & Safety, ISO 27001:2013 Information Security Management System (ISMS), EnMS 50001 : 2011 for Energy Management System. The plant is also SAP-ERP system enabled.

Major Plant Facilities :

Raw Materials Handling Plant - 

  • Prepares blendmix for Sinter Plant and also supplies other raw materials to Blast Furnaces & Steel Melting Shop
  • 3 nos. wagon tipplers and 3 nos. blender-cum reclaimers.

Coke Ovens & Coal Chemicals 

  • Converts coking coal into metallurgical coke - an input for Blast Furnaces.
  • 5 nos. of 4.45 meter tall batteries each having 78 ovens.

Sinter Plant 

  • Converts blendmix into Sinter - an agglomerated input for Blast Furnaces.
  • 2 Sinter machines: 2 nos. x 142.8 m2 and 1 no. x 180 m2

Blast Furnaces 

  • Produce liquid hot metal
  • 3 blast furnaces : 2 nos. x 1400 m3 and 1 no. x 1800 m3 useful volume
  • Cast House Slag Granulation in 2 furnaces
  • Bell Less Top (BLT) in BF-3

Steel Melting Shop 

  • Converts hot metal into liquid steel, which is processed through Continuous Casting Plant(CCP)
  • 3 nos BOF (3 x 120 T), 1 no. VAD unit & 3 nos. Ladle Furnaces
  • CCP has 2 Billet Casters, 1 Bloom Caster and 1 no. Bloom-cum-Round Caster

Merchant Mill 

  • Produces Earthquake Resistant (EQR) TMT Bars
  • Used for construction & infrastructure development
  • Production potential: 3,50,000T/Year

Section Mill 

  • Produces angles, channels & joists (medium structurals)
  • Used for construction & infrastructure development
  • Production potential: 1,60,000 T/Year

Medium Structural Mill 

  • A new Medium Structural Mill (MSM) of 1.0 Million Tonne capacity has been set up
  • Wide range of medium structural comprising of angles, channels, beams and rounds will be used in construction and infrastructure development sectors. Parallel flange beam section is a unique product of the mill

Wheel & Axle Plant 

  • Only producer of forged wheels in the country for supply to Indian Railways
  • Produced new age LHB Wheels for high speed passenger coaches of the Indian Railways

Other Auxiliary Units and Departments 

Central Engineering Maintenance, Foundry, Electrical Repair Shop, Loco Repair Shop, Wagon Repair Shop, Electrical Technical Laboratory, Heavy Maintenance & Construction, BF Relining, Plant Civil Engineering, Refractory, Laboratory, Plant Garage, Power Management, Power Plant, Instrumentation, Energy Management, Water Management, Environment Control, Oxygen Plant, Traffic, Permanent Weigh Engineering, Safety & Fire Services, Materials Management, Research & Control Laboratory, Design, Production Planning, Personnel, HRD, Projects, Finance, Marketing, C&IT, Town Services, Medical & Health Services, CSR and Public Relations

PRODUCT MIX :

TMT Bars - 

From Merchant Mill : TMT Bars - 20 mm, 25mm in straight lengths

Medium Structurals from Section Mill- 

From Section Mill : Angles - 150x150x12/16mm, 130x130x10/12mm, 110x110x10/12 mm, Channels- 200x75/76 mm, 150x75/76 mm and Joists - 200 x 100 mm

Medium Structurals from Medium Structural Mill- 

From Medium Structural Mill : NPB 100-300, WPB 100-160, MB 100-300, Channel 100-300, Eq. Agle 90-200, RCS & Rounds 60-120

Wheels & Axles- 

From Wheel & Axle Plant: BG Coach Wheels, EMU Wheels, BG Loco Wheels, S-profile Wheels, MG Loco Wheels, WAG-9 Coach & WAP-5, NG Wheels, LHB Wheels and BG Axles

Semi - Finished Steel - 

  • Concast Billets : 125 sq mm
  • Concast Blooms : 210x160 mm, 230x160 mm, 350x150 mm, 300x150 mm, 350x240 mm
  • Concast Round – 340 mm dia

By-products - 

  • Coal chemicals - Tar and Benzol products, Ammonium Sulphate
  • BF Granulated Slag

By-products - 

  • Coal chemicals - Tar and Benzol products, Ammonium Sulphate
  • BF Granulated Slag

Location:

Situated at a distance of 158 km from Calcutta, its geographical location is defined as 230 27' North and 880 29' East. It is situated on the banks of the Damodar river. The Grand Trunk Road and the main Calcutta-Delhi railway line pass through Durgapur.

Township:

The Durgapur Steel Plant Township is spread over a sprawling 40 sq. kms and has more than 25,000 dwelling units. It has housing facilities for the employees of DSP, ASP and other business associates. The other amenities include schools, both primary and secondary, a 600 bed hospital with modern medical facilities, the picturesque park, a number of cultural centres, a stadium with a sitting capacity of 15,000, etc.

Contribution to the region's development :

Over the years, DSP has contributed in a major way which has produced social, environmental and economic benefits to the communities in which it operates. CSR projects are carried out in and steel townships and other close locations in the areas of education, providing medical and health care facilities, village development, access to water facilities, infrastructural development, environment conservation, women empowerment, assistance to people with disabilities, sustainable income generation, through self-help groups, promotion of sports, art, culture etc. Durgapur Steel Plant is also playing major role in encouraging and developing small-scale industries in the region